40-Channel Toyota Prius Camry Lexus Hybrid Car NiMH Battery Auto Cycle Charging and Discharging Balancer Tester 20V/10A

• Customization: Available
• After-sales Service: Life-Long Aftersale Service
• Warranty: 12-Month
• Model NO.: DSF2010-40
• Type: Storage Battery Tester
• Test Region: Charge and Discharge
• Application: Lead-Acid, Ni-MH, Lithium-Ion Batteries
• Customized: Customized
• Description: Hybrid Battery Charger, Hybrid Battery Recondition
• Voltage Testing Range: 1-20V Wide Vlotage Range
• Charge Current: 0.5-10A Adjustable
• Discharge Current: 0.5-10 Adjustable
• Function 1: Charge
• Function 2: Capacity Check
• Function 4: Automatic Charge and Discharge
• Function 5: Temp. Monitorring and Alarm
• Function 6: Balance Maintenance
• Approval: CE
• Quality Management System: ISO90001
• Advantage 1: 15+Year Experience
• Advantage 2: Strong R&D Team
• Advantage 3: Advanced Production Technology
• Advantage 4: Perfect After-Sale Guarantee
• Transport Package: Seaworthy Packing
• Specification: 80*45*120cm
• Trademark: DK
• Origin: Hangzhou, China
• HS Code: 9030849000
• Production Capacity: 1000
• Package Size: 100.00cm * 55.00cm * 180.00cm
• Package Gross Weight: 200.000kg

Product Description

Hybrid Battery Charge Discharge Testing and Maintenance System DSF2010PRO-40 is suitable for capacity testing, charging characteristic testing, capacity grading matching, balance maintenance of NiMH, NiCd, Li-ion and lead acid batteries. Accurately detect the actual performance status of the battery and provide detailed test data. DSF2010 isolated detection technology can determine the location of the defective battery without dismantling the battery pack. The device can perform balanced charge and discharge maintenance on the battery pack to restore the battery pack to a normal balance state. It has a built-in intelligent battery temperature control system that monitors the battery temperature and controls charging to ensure the safety of the test. The DSF2010PRO-40 is composed of eight DSF2010Pro-8s and one testing cabinet which is capable of testing and maintaining a battery pack consisting of 40 battery modules or cells in one go, thereby significantly enhancing the efficiency of battery detection and maintenance.

A single PC can simultaneously manage multiple devices of various models of DK series device, which can be connected via a switch to form a multi-channel testing system to complete the testing and maintenance of the entire battery pack at once.


The equipment is widely used in the testing, maintenance and rebuilding of hybrid vehicle batteries and electric vehicle batteries. Particularly suitable for testing, maintaining and rebuilding Ni-MH batteries in hybrid vehicles such as Honda, Toyota, Lexus, Nissan, Ford, etc.



Multiple testing systems connected to the same computer can be configured to form a testing cluster, thereby fulfilling the requirements for simultaneous testing and maintenance of a large number of battery packs.



 

Applicable Batteries

NiMH, NiCd, Li-ion and lead acid batteries (mind the capacity within 30AH).
 

DSF2010PRO is suitable for Ni-MH battery modules, Ni-MH battery cells, Li-ion battery modules, Li-ion battery cells, lead-acid batteries, lead-acid battery cells within its voltage detection range 1V-20V, which can provide battery testing and maintenance support for electric and hybrid vehicles, it can be applicable to all cars as long as the battery's minimum replaceable unit is within its voltage testing range.

Applicable models encompass, but are not limited to, the following examples:

Insight, Civic, Accord, Prius, Aqua (Prius C),  FIT, CR-Z, Lexus CT200h, Lexus es300h, Lexus GS450h, Lexus IS300h, Lexus NX300h, Camry xv40, Camry xv50, LexusRX400h/450 Highlander, Estima/Voxy/Alphard20/Vellfire/Previa, LC500H/LS500H/LS600H, Sienta/Axio/Yaris, Auris/Levin/Corolla/ /Mirai/Noah/C-HR, UX250h, Avalon)/Camry/Sai GS300H/GS250H/GS350h/HS250h/ES300H/RAV4/NX300h, Nissan Leaf and so on.
 

Basic Function

 

No.	Descriptions
1	Charge
2	Discharge (Capacity measurement)
3	Auto-cycle charge discharge
4	Balance maintenance
5	Internal resistance test (DCIR)
6	Automatic matching of user-defined criteria
7	Test data analysis, comparison, exporting
8	Battery temperature monitoring, control and alarm
9	Parallel channel testing
10	Support battery series code scanning identification

Multiple Work Steps Enhancing Test Function

Multiple work-steps can be invoked to satisfy diverse and specific testing requirements, thereby enhancing the functionality and versatility of the testing process.

 

Features

 

1. Each channel is equipped with a dedicated processor to ensure a perfect level of capacity calculation, timing, voltage, and current control.Independent heat source channel, temperature control and speed regulation fan.
2. All channel is under isolated test, it can directly test the modules of battery pack.
3. The LED light indicates the running status, testing status, matching status, alarm status.
4. Compatibility with the batteries of Lead-Acid, Lithium-Ion, Polymer, LiCoO, Ni-MH, NiCd, and so on.
5. Online test between computer and device, the setting and result are particular and plentiful,
6. With the work steps of Constant Current Discharge, Constant Power Discharge, Constant Resistance Discharge, Constant Current Charge, Constant Voltage Charge, Constant Current & Voltage Charge, Internal Resistance Test and Idle, etc.
7. Work step automatically switching.
8. The charge and discharge parameter can be customized, like charge voltage.
9. The matching can be processed, the test results can be matched according to the customized standard, and it can mark and display on the device. 
10. The recording function of the test process.
11. With 4 Y-axis (voltage, current, capacity, temperature) and a X-axis(time) curve drawing ability, and data report function. 
12. The color of the test status bar is customized, which makes it easy to check the test status of all devices when the number of tests is large.
13. Isolation channel battery temperature monitoring system.
14. Supports battery serial number scanning and input to facilitate battery data recording and tracking.
15. The system supports parallel channel testing, with a maximum parallel testing current of up to 80A.

 

Isolated Channel Design With Each Channel Operating Independently
 

Each channel is equipped with an independent and efficient processor that performs precise control and accurate calculations for its respective channel, thereby enhancing testing efficiency and ensuring data accuracy.

 

Modular Design & Simplified Maintenance

Modular design enables each channel to operate independently, and the number of channels can be customized according to specific requirements. After-sales maintenance is simplified and convenient, as repairs can be completed by simply replacing the faulty module.

Parallel Channel Testing
 

The device is capable of supporting parallel channel testing, with up to eight parallel channels and a maximum parallel output current of 80A. This feature ensures the efficient and rapid testing of high-capacity batteries, thereby meeting the demands for enhanced performance and speed in battery evaluation and maintenance processes.
 

 

Technical Specification

 

Description: Multifunctional Hybrid Vehicle Battery Charge Discharge Testing System
Model No.: DSF2010-40
Applicable Batteries:		Lithium/Ni-MH/NiCd/Lead-acid Batteries
Input Voltage:		AC 220V± 10% 50Hz/60Hz
Input Power:		Full load 10.15KW (Maximum)
Channel No.:		40
Maximum batteries number to be tested		40 (Maximum at one time)
Channel Control Mode		Independent control
Operation Methods		Software
Data Display		Software
High Voltage Insulation Between Channels		AC1000V/2min Normal
Voltage, Current, Temperature Test Sampling		6 core integrated cable connection
Noise		< 76 dB
Host Computer Communication Method		based on TCP/IP protocol
Test Report Output Method		Excel
Server Disk Configuration		>100GB
Server Operation System		WINDOWS XP or above system with LAN port configuration
Communication Port		LAN
IP Grade		IP20
Product Size		80*45*120cm (Subject to the actual size of the product)
Product Weight		170KG (Subject to the actual weight of the product)
Parameter of Single Channel
Voltage	Charge Constant Voltage Range:	1 V - 20 V adjustable
	Discharge Cut-off Voltage Range:	1 V - 20 V adjustable
	Tolerance:	± 0.02 V
Current	Charge Current:	0.05 A - 10 A Adjustable
	Discharge Current:	0.05 A - 10 A Adjustable
	Charge Cut-off Current:	0.05A - 5 A
	Tolerance:	± 0.02 A
Power	Max. Output Power ( Single Channel )	200 W
Data Recording	Data Recording Conditions	Time interval
		Voltage interval
		Current interval
Charge	Charge Modes:	Constant current charge
		Constant voltage charge
		Constant current & voltage charge
	Charge Cut-off Conditions:	Voltage, current, time, capacity,-△V,Temp, Temp Rising Rate.
Discharge	Discharge Modes:	Constant current discharge
		Constant voltage discharge
		Constant current & voltage discharge
		Constant power discharge
		Constant resistance discharge
	Discharge Cut-off Conditions:	Voltage, current, time, capacity
Cycle	Cycle Index:	1-5000times
Parallel Channel Testing		Maximum parallel current output 80A
Protection		Power-down protection
		Reverse connection
		Over-temperature protection
		Over-voltage protection
		Short-circuit protection
Equipment Work Ambient Conditions
Operation Ambient Temperature		0 ºC - 40 ºC
Storage Temperature		-10 ºC - 50 ºC
Operation Ambient Humidity		≤ 70 % RH (No condensation)
Storage Ambient Humidity		≤ 80 % RH (No condensation)

 

 

Detailed Photos

 

 

 

 

 

 

Standard Accessories

1. Testing cable with alligator clips and temp sensor (length: 2m)-----------------40PCS
2. LAN cable---------------------------------------------------------------------------------------8PCS
3. Power cord------------------------------------------------------------------------------------- 8PCS

* Testing cable length is customizable upon request
* Power cord is customized upon request
 

Packing Information

• TOTAL PACKAGES: 6 PACKAGES
• TOTAL VOLUME.......:  1.5 CBM
• TOTAL WEIGHT........:  234KGS

Application Cases

 

Software Interfaces

 

Test Report

 

 

About us:

 

DK TESTING is a high-tech enterprise involved in researching & developing, producing, and sales of Storage Battery Measuring & Maintenance Equipment, EV Charging Station, Shared Power Swapping Station, Shared Mobility Solution. We provide the clients with the complete solution of storage battery service.

 

Products Category:

Battery Charging & Discharging Tester
Battery Testing and Recovery Equipment
Lithium Battery Intelligent Charger
E-Bike/E-scooter Charging Station
Shared Battery Charging & Swapping System
Intelligent Lithium Batteries
Battery-swapping E-bike/E-scooter and so on.
 

Why choose us?

1. Beginning from 2005, we have achieved the leadership of our industrial
2. Over 15 years of experiences
3. Powerful function and superior performance
4. Professional and strong R&D team.
5. Technical leadership and advantage
6. Advanced production technology and automatic assembly line
7. Market verification and specialized users approval from over 50 countries
8. Rich experience in market operation
9. Professional after-sale service, lifelong after-sale service provided

Delivery

Sample order dispatched by express via DHL, FEDEX, TNT, UPS or any other express services you prefer to, also we can coordinate to send it to other agreed address in China for loading with your convenience

Normal order delivered by sea or air as per your instructions.


Equipment operation training & guidance

In addition to providing user manual and operation videos, after you purchase the equipment, we will also provide operation training and guidance support through telephone, email, video connection, remote connection and other ways, so as to ensure that you are proficient in the operation and use of the equipment. Our equipment is intelligent in design, rich in functions, and easy to operate. Make it easy for you to operate.

Warranty:

12-month warranty, lifelong after-sale service, and free technology service.

After-sales service
(The DK exporting division is the sole official department responsible for exporting DK TESTING products. Those who acquire our equipment from third parties or alternative channels may face the risk of being unable to access official after-sales and technical services. To ensure that you receive authorized service and technical support following your purchase, overseas customers are advised to directly procure products from either the official exporting department of DK TESTING or our local authorized distributor.)

Free replacement parts will be provided during the warranty period, and we will dispatch the replacement parts to the user by DHL, UPS, TNT, or FEDEX at our account and guide the user to replace them via phone, email, or video. The modular design of our equipment makes it easy to install and replace


After the warranty period, the cost of replacement parts will be charged. If you pay for the replacement parts, you can enjoy a free warranty within half a year from the maintenance date for the same problem.

Lifelong free technology service provided by us, the users can advise malfunction and inquire the maintenance technology through the telephone, fax, email, and social media, etc.

Paid service
The conditions below not included in the free maintenance range, the company provide the paid service, kindly note:

1. Do not operate or use as per the manual and cause the damage
2. The instrument was disassembled or repaired by the non-authorized person by our company
3. Unexpected factors or man-made causes the damage, such as the water inflowing, mechanical damage, falling, burning, and so on.